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Quality knowledge base - article QA-0057
Updated on 05-01-2017

Plan Do Check Act (PDCA)

Introduction
PDCA is the abbreviation of Plan, Do, Check and Act, which is a systematic approach to improve business processes, and to solve problems. The methodology itself is a commonly used management tool, with the clear intent to revise and improve a business process through a systematic cycle.
The PDCA methodology was first introduced by Walter A. Shewhart, but the cycle spread around the World thanks to W. Edwards Deming, who popularized it from the middle of the 20th century, increasing its reputation. Thanks to the shape (circle) and the creators of the method, it is called in many names, such as:
  • PDCA (Plan-Do-Check-Act) Cycle
  • Deming Cycle, Deming Wheel, Deming Circle
  • Shewhart Cycle
  • PDSA (Plan-Do-Study-Act)
Source: qMindset.com
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Key Features
All quality-driven organization that adopted TQM (Total Quality Management) principles use the PDCA, since it is an effective and easy to use method in project- and quality management. It helps to plan, upgrade, measure, trace changes and improvements in case of any business process.
Quality Management
The PDCA (Deming) cycle (Source: qMindset.com; deming.org)
The cycle itself consists of four phases. The original naming of the phases was Plan, Do, Check and Act, but Deming later modified it to Plan, Do, Study and Act, resulting the new concept of PDSA.
The four phases of the Deming cycle
PDCA / PDSA phase Tasks and activities
Plan Problem identification, process revision
Design of modified business process (theory formulation)
Determination of goals and success metrics
Do Carrying out small-scale studies
Implementation, execution of planned components
Planning of measurement
Check / Study Measuring and monitoring the outcomes
Analysis of outcomes (before and after comparison)
Verification of progress
Act Stabilizing and standardizing the improvement (change), by the re-adjustment of goals, modifying methods, re-form theory
Complete implementation of the working improvement and "Lessons Learned"
Carrying on to Plan phase again (lifting the improvement to further levels)
Remark: measurement and monitoring of outcomes sometimes start already in the "Do" phase, but deming.org mentions it in the "Study" section (former "Check" phase).
PDCA is a major part of continuous improvement, and thus it is not a one-loop cycle. On the contrary, it is a never ending improvement cycle with multiple (almost endless) iterations. The methodology itself is simple, but the breakthrough of it was that it simplified the already available knowledge, and filled it into a cycle with 4 major steps, giving a methodical approach to those who are willing to improve. The statement of "never ending" cycle also fits to everyday life: improvement never stops.
The PDCA methodology is comparable to the Six Sigma DMAIC (Define-Measure-Analyse-Improve-Control) model, with the same intention: business process improvement and problem solving.
Source: qMindset.com; deming.org
Hints
The usage of PDCA in the company creates culture of problem solving and analytic thinking.
PDCA is usable not only for initiating process improvement projects, but can help product and design improvement. It is strongly suggested to follow the PDCA steps before letting loose an improperly planned change on the organization.
Source: qMindset.com
Summary
  • PDCA is the abbreviation of Plan, Do, Check and Act, which is a systematic approach to improve business processes, and to solve problems.
  • PDCA was first introduced by Walter A. Shewhart, but the cycle spread around the World thanks to W. Edwards Deming, who popularized it.
  • The methodology is an effective and easy to use method in project- and quality management.
  • PDCA was also named after its originators (Deming cycle, Shewhart cycle).
  • Deming renamed PDCA to PDSA later, changing "Check" to "Study".
  • PDCA is a major part of continuous improvement, and thus it is not a one-loop cycle, but a cycle with endless iterations.
Source: qMindset.com
Relevant Topics
Process Improvement and Problem Solving
Problem Solving
Process Improvement and Problem Solving
6 Sigma / DMAIC
Process Improvement and Problem Solving
Global 8D
Process Improvement and Problem Solving
Quality Claim Management
Process Improvement and Problem Solving
Root Cause
Process Improvement and Problem Solving
5 Whys
Process Improvement and Problem Solving
Failure Tree Analysis (FTA)
Process Improvement and Problem Solving
Fish-Bone Diagram (Ishikawa)
Process Improvement and Problem Solving
Pareto Analysis
Process Improvement and Problem Solving
Containment Action
Process Improvement and Problem Solving
Corrective And Preventive Action (CAPA)
Process Improvement and Problem Solving
Poka-Yoke (Error Proofing)
Process Improvement and Problem Solving
Failure Statistics
Fact sheet
Information about the Deming cycle.

Topic / Article: Plan Do Check Act (PDCA)
Term Category: Process Improvement and Problem Solving
Business Sector: Automotive, Other
Timing: Before implementing any major change
Files, Attachments: None
Term Up-to-date
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